Automatic fitting of conical envelopes to free-form surfaces for flank CNC machining

Pengbo Bo, Michael Bartoň*, Helmut Pottmann

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

27 Scopus citations

Abstract

We propose a new algorithm to detect patches of free-form surfaces that can be well approximated by envelopes of a rotational cone under a rigid body motion. These conical envelopes are a preferable choice from the manufacturing point of view as they are, by-definition, manufacturable by computer numerically controlled (CNC) machining using the efficient flank (peripheral) method with standard conical tools. Our geometric approach exploits multi-valued vector fields that consist of vectors in which the point-surface distance changes linearly. Integrating such vector fields gives rise to a family of integral curves, and, among them, linear segments that further serve as conical axes are quickly extracted. The lines that additionally admit tangential motion of the associated cone along the reference geometry form a set of candidate lines that are sequentially clustered and ordered to initialize motions of a rigid truncated cone. We validate our method by applying it on synthetic examples with exact envelopes, recovering correctly the exact solutions, and by testing it on several benchmark industrial datasets, detecting manufacturable conical envelope patches within fine tolerances.

Original languageEnglish (US)
Pages (from-to)84-94
Number of pages11
JournalCAD Computer Aided Design
Volume91
DOIs
StatePublished - Oct 2017

Keywords

  • 5-axis CNC machining
  • Flank milling
  • Free-form surface
  • Shape manufacturing
  • Tangential movability

ASJC Scopus subject areas

  • Computer Science Applications
  • Computer Graphics and Computer-Aided Design
  • Industrial and Manufacturing Engineering

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